
FPV drones · 3.5-inch micro
micro drone propeller 3.5 in, 3 blades (serrated trailing edge)
Model designed and computed with the Heliciel software. Design point: 16,954 rpm in hover, 50 % throttle on a T-HOBBY F1404 2,900 KV motor on 4S with an HQ 3520-3 propeller. Serrated trailing edge: the stated performance is that of the smooth blade (serrations are not computed); pack without STEP file. Tooth tips too thin for filament (FDM) printing: print in resin (SLA).
The pack contains the complete propeller as a full-definition STL, the Heliciel .hlc project and the computation records. It also contains the same propeller turning the other way (STL and STEP). Serrated trailing edge: geometry only, no STEP; the stated performance and strength are computed on the smooth blade.
Characteristics computed by Heliciel
| Diameter | 90 mm |
|---|---|
| Number of blades | 3 |
| Hub diameter | 9 mm |
| Pitch at 0.7 R | 52 mm (2.0 in) |
| Design speed | 16954 rpm |
| Fluid speed at design point | 0 m/s |
| Thrust | 1.00 N |
| Torque | 0.006 N·m |
| Shaft power | 11 W |
| Blade shape | serrated trailing edge (2 tip elements, 4 teeth per element, 20 % of chord peak to peak ; geometry only) |
| Angles of attack | smoothed (5° along the whole blade) |
| Bore | 5 mm |
| Hub length | 8 mm |
| Blade thickness | 1.1 mm at the root, 1.2 mm at mid-radius (r = 20.7 mm), 0.3 mm at the tip |
| Material used in the computation | 3D-printing PETG |
| Strength at design point | yes |
| Direction of rotation | right-hand |
| Files included | STL, HLC |
| Reference | B-090-3p-Z |

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This model was designed and computed with the Heliciel software. For a custom propeller there are two ways: the Heliciel software (Windows: computation, 3D view, STL and STEP exports), and the Heliciel MCP connector, which lets your AI assistant — ChatGPT, Claude, Le Chat and any MCP client — compute a real propeller, with a free 1-day discovery pass.
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